Clamp #
| Parameter | Value Range | Description |
| General – Sensor Type – Actuator Type – 1st Step Release Pressure – End Release Pressure – Maximum Sensor Pressure – Minimum Voltage (Sensor) – Maximum Voltage (Sensor) | Endat Electric 25 bar 10 bar Machine TON * 10 0 mV 10000 mV | Need a parameters only for main sensor, the other sensors are optional |
| Mold Open – Accel/Decel/End Decel Velocity Rate | 500 – 1500 mm/s2 | |
| Mold Close – Slow Velocity Locking Mold – Maximum Pressure(MP) – Maximum Pressure(Lock) – Mold HP Maximum Start Position | 50 – 150 mm/s < 50% Later 5 mm | Speed during automatic mold height (after reached 0 tonnage point) Maximum allowed force % for mold protection step Used for Hydraulic machine / Machine Test funciton Maximum limitation of mold lock position |
| End Position Controller – PID Position Mode – Proportional Gain – Kp – Intergral Ampl. – Ki – Derivative Ampl. – Kd – Max Output Controller – Windup Protection | Position Mode V1 100 1 2 75 100 | (PID Position controller at the stop position) |
| Mold Height General – Sensor type – Actuator type – Minimum Stroke – Maximum Stroke – Filter Time – Mold open in auto mold height – Max Pressure Zero Tonnage point – Min PositionMH Adjust High Pressure | POT Electric Machine Data Machine Data 40 ms 100 ~ 200 mm 20 – 50 bar 3 ~ 10 mm | (General Mold height parameters) Filter time for speed Mold open distance during automatic mold height Maximum pressure at the zero tonnage point Minimum mold locking position (max tonnage need higher distance) |
| Mold Height Parameters – Velocity after MH Touch Point | 15-30 mm/s | Slower Moldheight Speed after zero tonnage point detected. |
| Tonnage Data – Pulse per MH rotation [pulse] – Stroke per MH rotation – Tolerance for MH Adjust – Clamp Force Sensor – Calibration Increments Backward – Calibration Increments Forward | Machine Data Machine Data 100-200 kN Use 75 100 | (Parameters for Auto Moldheight Calibration / Adjustment) Pulse per MH 1 rotation [Pulse] Mold Stroke per MH 1 rotation [mm] Allowed tolernace for mold height result[kN] Use of Clamp force sensor MH backward trial step for Auto MH Calibration MH forward trial step for Auto MH Calibration |
Ejector #
| Parameter | Value Range | Description |
| General – Sensor Type – Actuator Type | Endat Electric | |
| Ejector Retract / Advance – Accel/Decel/End Decel Velocity Rate – Setting Mode Velocity – Setting Mode Pressure – Position Tolerance – Maximum Velocity – Maximum Pressure | 2000 mm/s2 30-50 mm/s 30 % 1 – 2 mm Machine Data ???? | |
| End Position Controller (Retract/Advanced) – PID Position Mode – Proportional Gain – Kp – Intergral Ampl. – Ki – Derivative Ampl. – Kd – Max Output Controller – Windup Protection | Position Mode V1 100 1 2 75 100 | (PID Position controller at the stop position) |
Injection #
General #
| Parameter | Value Range | Description |
| General – Sensor Type – Actuator Type – Maximum Force – Maximum Sensor Pressure | Endat Electric kN kg/cm2 | Machine Sensor Data Calculated from Maximum Force & Screw Area |
| Injection Part Display Settings – Screw Diameter | mm | Machine Data, Used for calculation of Maximum Presusre |
| Specific Injection Parameter – Maximum Specific Velocity – Maximum Specific Pressure – Maximum Inject Volume |
Injection #
| Parameter | Value Range | Description |
| Injection Parameters – Accel/Decel/End Decel Velocity Rate – Setting Mode Velocity – Setting Mode Pressure – Position Tolerance – Maximum Velocity – Maximum Pressure | 1000-2000 mm/s2 10-50 mm/s 20-30 % 1 – 3 mm [mm/s] 1500-2500 bar | (General Injection Parameters) Machine Data Machine Data |
| Holdon Pressure Controller – Proportional Gain – Kp – Integralverst. – Ki – Derivative Ampl. – Kd – Hold On Pressure Ramp – Sampling time | 3000-5000 0.008 sec | (Holdon Pressure Controller (PID)) [0.1 bar/s] |
Decompression #
| Parameter | Value Range | Description |
| Decompression Setting (General) – Minimum Decomp before – Decomp1 Pressure – Decomp2 Pressure Forced Decompression Setting – Forced Decompression Enable – Forced Decomp. Distance – Forced Decomp. Speed – Forced Decomp. Pressure | 5 – 10 mm 30-40 % 30-40 % Enable 2-5 mm 50-100 mm/s 30-40 % | (Forced Decompresion) Maximum moving distance |
| Decompression Parameters (Inject) – Accel/Decel/End Decel Velocity Rate – Setting Mode Velocity – Setting Mode Pressure – Position Tolerance – Maximum Velocity – Maximum Pressure | 500-1000mm/s2 10-50 mm/s 30-40% 1-3 mm mm/s ???? | (Decompresison General Parameters) Machine Data |
Plasticizing #
| Parameter | Value Range | Description |
| Charge Main Pressure Setting – Charge Pressure | ???? | (Recipe data) |
| Charge Parameters – Accel/Decel/End Decel Velocity Rate – Setting Mode Velocity – Setting Mode Pressure – Maximum Velocity | 10000 -30000 rpm/s2 Not used Not used [rpm] | (General Plasticizing Parameters) Use same as manual mode Use same as manual mode Machine Data |
| Back Pressure Controller – Proportional Gain – Kp – Integralverst. – Ki – Derivative Ampl. – Kd – Sampling time – Maximum Negative Velocity – Backpressure Maximum – Backpressure Set Limit | 0.008 sec 200 – 500 rpm 370 bar 350 bar | Back Pressure Controller (PID) Pressure maximum during intrusion,purge Maximum value for user setting |
Drive Parameters #
| Parameter | Value Range | Description | Axis |
Groupbox Drive Tuning:
| – Velocity Controller Kp | 0,5 – 4 | Responsible for the P-Part of the Drive PI-Controller | IP1, IP2, PL, CU1, CU2, EJ |
| – Velocity Controller Tn | 5-50 | Responsible for the I-Part of the Drive PI-Controller | IP1, IP2, PL, CU1, CU2, EJ |
| – Velocity Filter tFilter Speed | 0,6-1 | Constant for the Speed Control filter time | IP1, IP2, PL, CU1, CU2, EJ |
| – dnUp/dnDown | 5000-10000 | Maximum change of rpm/s allowed, should not be lower than acc or decc, otherwise there will be an overshoot to the target position | IP1, IP2, PL, CU1, CU2, EJ |
| – Position Controller Kp | – | not used at the moment, only important for CSP | – |
| – Max.Torque% | Tag 3: 300% Tag 3.1: 100% | Maximum Torque allowed during movement Tag 3: 300% = 3x rated Torque Tag 3.1: 100% = 3x rated Torque | IP1, IP2, PL, CU1, CU2, EJ |
| – Stall.Torque% | Tag 3: 100% Tag 3.1: 33% | Maximum Torque allowed during standstill Tag 3: 100% = 1x rated Torque Tag 3.1: 33% = 1x rated Torque | IP1, IP2, PL, CU1, CU2, EJ |
| – Mode of operation | 9: cyclic velocity | We only use CSV | IP1, IP2, PL, CU1, CU2, EJ |
| – Drive Terminal 2 | Select this, if the chosen axis is the second on a multi ax drive | IP1, IP2, PL, CU1, CU2, EJ |
Groupbox Gear Settings:
| – Increments per Round | 65536 | 360 Degree turn on the motor equals 65536 increments | IP1, IP2, PL, CU1, CU2, EJ |
| – Gear Ratio: Teeth Drive Wheel | – | Insert from mechanical datasheet | IP1, IP2, PL, CU1, CU2, EJ |
| – Gear Ratio: Teeth Driven Wheel | – | Insert from mechanical datasheet | IP1, IP2, PL, CU1, CU2, EJ |
| – Gear Ratio: Spindl Lead | – | Insert from mechanical datasheet | IP1, IP2, PL, CU1, CU2, EJ |
| – Enable reverse | 0 = clockwise 1 = counterclockwise | Enable this if the motor is reversed (only EJ as far as i know) | IP1, IP2, PL, CU1, CU2, EJ |
Groupbox Slave Syncronize Controller:
| – Synchronize Controller Kp | – | currently not in use, we use Torque Follower | |
| – Synchronize Controller Ki | – | currently not in use, we use Torque Follower | |
| – Synchronize Controller Kd | – | currently not in use, we use Torque Follower | |
| – Sampling time | – | currently not in use, we use Torque Follower | |
| – Maximum Tolerance | – | currently not in use, we use Torque Follower | |
| – u max neg. | – | currently not in use, we use Torque Follower | |
| – u max pos. | – | currently not in use, we use Torque Follower | |
| – Master Slave Controller | Torque Follower | for coupled axis select torque follower | IP2, CU2 |
Groupbox Supply Settings:
| – Nominal Voltage | – | only change this value if User Setting is selected for selection of powersupply | IP1 |
| – selection of powersupply | – | select from dropdown depending on the country Austria = 3×400 V | IP1 |
| – Phases | three-phases | select from dropdown depending on how many phases are connected (will almost always be three-phases) | IP1 |
| – Disable Choke Watch | 0 (ON) = Temperature monitoring of the choke enabled 1 (OFF) = Temperature monitoring of the choke disabled | Deactivates the temperature monitoring (Klixon) of the mains choke | IP1 |
Groupbox Injection Pressure Limit Controller: During injection PID controller to limit the injection pressure
| – Kp | IP1 | ||
| – Tn | IP1 | ||
| – Tv | IP1 | ||
| – T1 | IP1 | ||
| – nRev | -500 ~ -1000 | Reverse rotation limit | IP1 |
| – Filter fAct | 0.001 | Pressure filter | IP1 |
| – Filter fSetUp | 0.001 | Pressure filter | IP1 |
| – Filter fSetDown | 0.001 | Pressure filter | IP1 |
